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AOS (Baffles & Beam dumps)
keiko.kokeyama - 15:42 Thursday 13 June 2019 (9226) Print this report
Thermometer for the High Power Beam Dump (HPBD) at IFI is now online

[Miyo, Kokeyama]

Finally the readout circuit for the Pt thermo probe attached on the HPBD at IFI (to dump the PRM direct reflection) was built and tested by Miyo, and installed by Kokeyama.

The calibrated ADC channel is K1:AOS-HPBD_IFI_TEMPERATURE_OUT_DQ. A temperature plot is attached. The plot makes sence yes - when the connection was done, PRM was not misaligned (= beam not hitting the dump) and the dump temperature was 32.3 degrees. Now we see the PSD is centered (PRM is misaligned properly so the reflection beam hits the dump). The plot shows that the dump has been heated. The process is running on k1vists model on the k1imc0 machine/chassis.

As shown in the second attached picture, the circuit is placed just next the the IFI chamber (+Y) side. The +Y flange at the IFI chamber has the Dsub output from the Pt probe. The pin assign of the Pt probe is as shown in the third attached picture; Dsub 1 & 2 pins on one side, and 6 & 7 on the other side. A Dsub-cable adapter is used to connect to the circuit.
The calibration is done by a Futon filter;
temperature = (Vout/78/0.001-100)/0.388 [deg_c]
In the real-time code, the calibration is done in [cts], then converted to [degC]. The calibrated output was confirmed to agree with the commercial temperature reader (32.3 degrees when connected).

You can open the MEDM screen from sitemap=>AOS=>HP Beam Dumps. See the last attached screen.

For more info, see, Miyo-GitHub.

Images attached to this report
Comments to this report:
keiko.kokeyama - 15:33 Friday 14 June 2019 (9238) Print this report

[Sato (NAOJ), Kokeyama]

Measurment
Observation of the beam dump temperature of last day is attached. The maximum temperature was ~40 degC after ~9 hours with input beam of ~4W.
Plot was produced by GWData. See, /users/kokeyama/PEM_MON/HPBD_IFI.m

Results and discussions
Compared with a simple model (by NAOJ Sato-san, see below), the observed beam dump temperature is low, if we assume only the heat sinks, and is too high if we assum there is also the heat transfer on the SUS pedestals. It must be a mixture of the both, and also the radiation may be present.

Sato-san's (NAOJ) thermal conduction model

Fourier's law on heat conduction is

     q = -lambda * dT / dx

where q is the heat flux [W/m2], lambda is a thermal conductivity of the media, dT is the temperature difference between two points, dx is the distance between the two points.

Case 1. with only heat sinks,
- Heat flux: q = Input power [W] devided by a total cross section of the heat sinks [m2]. The input power was roughly 4W, and the cross section is 1.4e-5 x 10 as a cross section of one sink is 1.4e-5 m2, and 10 sinks are connected to the outer cupper flange.
- Thermal conductivity of cupper sink, lamda = 372 [W/m/K]
- Length of the heat sinks: dx = 0.75 [m]
- See also the second attached figure

Solveing this, dT is 58 degC. Assuming the room temperature is roughly 25 degC, the dump temperature is derived as 83 degC.

Case 2. with SUS pedestals,
- Heat flux: q = Input power [W] devided by a total cross section of the heat sinks [m2]. The input power was roughly 4W, and the cross section is 0.01m2 .
- Thermal conductivity of cupper sink, lamda = 16 [W/m/K]
- Length of the heat sinks: dx = 0.1 [m]

In this case, the expected dump temperature is 27 degC - even with much smaller thermal conductivity, this path conducts the heat more than the heat sinks.


The actual situation is the mixture of case 1 and 2. Akutsu-san suggested to fit the obtained data to get some realistic heat parameters. To be updated.

Images attached to this comment
naohisa.satou - 15:25 Wednesday 29 July 2020 (14824) Print this report
In the "Case2", mistakes ware made and has been corrected.

Case 2. with only SUS pedestals,
- Heat flux: q = Input power [W] devided by a total cross section of the heat sinks [m2]. The input power was roughly 4W, and the cross section is 0.0025m2 .
- Thermal conductivity of cupper sink, lamda = 16 [W/m/K]
- Length of the heat sinks: dx = 0.1 [m]

In this case, the expected dump temperature is 35 degC - even with much smaller thermal conductivity, this path conducts the heat more than the heat sinks.


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